Construction of a Sparker from an Empty Piezoelectric Lighter
rocket being launched with sparker  
Figure A

    An extremely useful sparker used for initiating reactions of gas mixtures (as shown in the figure above) can be constructed from an empty (out of fuel) piezoelectric igniter such as an Aim-&-Flame.  The assembled device is shown here.

Piezo Sparker


 
How to build a sparker
   
how the wires are soldered Make sure the piezoelectric lighter is completely out of fuel.  Use the pinch-nosed pliers to remove the end cap from the lighter.  Locate the terminal in the center of the barrel of the piezo lighter.  Click the lighter to observe a spark arcing between the terminal and the chassis of the lighter.  Remove 5 mm of insulation from one end of each of the two 8 cm lengths of 24-gauge wire.  Solder one of the bare wire leads to the chassis and the other to the piezo electrode as shown at right. The cavity around the piezo electrode is then filled with hot glue which adds stability and provides insulation from arcing.  Carefully twist the two wires together as shown.  Simultaneously cut both wires so they end in close proximity.  Do NOT remove insulation from the arcing leads; the spark will easily jump and the insulation prevents the leads from making contact.  Place a band of electrician's tape around the chassis/wire lead solder joint to complete the project.  Click the lighter to check for spark.  

    A step-by-step color photo sequence on filling and launching rockets is available. Go there now.